Redwood Materials
May 2021 - Aug 2021
Project 1: Exhaust Heat Transfer
Why: Aimed to reduce quenching water usage by cooling exhaust temperatures to 150°C without water.
How: Implemented cooling through a duct system, focusing on cost-efficient heat transfer optimization.
Result: Achieved various scenarios with potential water savings, cost analysis, and a calculated break-even period.
Project 2: Duct Diverter Automation
Why: Streamlined production by automating the exhaust duct diverter, aiming for efficiency and improved safety.
How: Developed different designs for various use cases using SOLIDWORKS and implemented pneumatic actuation for automation.
Result: Successfully handed over to production, achieving a time saving of over 300 seconds per cycle and enhancing safety.
Project 3: Furnace Monitoring
Why: Sought to provide a live feed for operators to avoid manual peephole checking.
How: Used consumer-level camera, heat-reflective materials, air nozzles for dust removal, and integrated software for live feed.
Result: Developed a cost-effective, mechanically and thermally stable system, with some limitations in view and image quality.